Download or read book The Complete Technology Book on Electroplating, Phosphating, Powder Coating And Metal Finishing written by NIIR Board and published by ASIA PACIFIC BUSINESS PRESS Inc.. This book was released on 2005-10-04 with total page 334 pages. Available in PDF, EPUB and Kindle. Book excerpt: Electroplating and Metal Finishing concerns itself with the development and applications of composites and non metallic coatings. These coatings are used for decorative, protective and functional application. Some of the other common metal surface finishing technologies are phosphating, pickling, electroforming, powder coating etc. Electroplating is the process of applying a metallic coating to an article by passing an electric current through an electrolyte in contact with the article, thereby forming a surface having properties or dimensions different from those of the article. Metal finishing has now come to be known as surface engineering. Surface engineering techniques are generally used to develop a wide range of functional properties. In addition to the decorative aspects, metal finishing aids the protection of metals and alloys from corrosion and rusting. A great potential exists for development of new materials involving, for example, coatings of metals composites particle incorporated anodic coatings and even films of sapphire like materials, porous files of niobium etc. and coating of refractory metals like molybdenum and tungsten. Phosphate coatings have a wide field of application in manufacturing industry, both as an aid to mechanical production operations and in surface finishing. The major applications for phosphate treatments fall into four areas; pre treatment prior to organic coatings, protection against corrosion, anti wear coatings and phosphating as a production aid. Powder coating of aluminium, extrusions in particular, has become an important feature in the finishing of aluminium. There are several advantages of powder; powder coating overspray can be recycled and thus it is possible to achieve nearly 100% use of the coating, powder coating production lines produce less hazardous waste than conventional liquid coatings, capital equipment and operating costs for a powder line are generally less than for conventional liquid lines. Surface finishing is a broad range of industrial processes that alter the surface of a manufactured item to achieve a certain property. Currently, the trend is towards surface treatments. Industries in developing countries like India have to be increasingly aware of the need not only for up gradation of existing technologies but also for indigenization of new technologies on a time bound basis. The content of the book includes information about technology involved in surface engineering of metals; some of them are electroplating plant, barrel planting plant, electroplating equipment, cleaning, pickling and dipping, equipment for hot alkaline cleaners, electrolytic and chemical processes for the polishing of metals, canning stainless steel electro-polishing solution, electroforming in gramophone record production, silver plating, fluoborate plating, gold plating (gilding), cadmium plating, zinc plating, chemical finishing of aluminium, powder coating of aluminium, bright nickel electro plating, copper plating, etc. This book covers an intensive study of technology of electroplating, phosphating, powder coating and metal finishing. The first hand information on these technologies is dealt in the book and can be very useful for those looking for entrepreneurship opportunity in the said industry. TAGS Electroplating Plant, Automatic Equipment, Surface Coatings and Treatments, Electroplating and Coating Plants, Electroplating Plant Equipment, Powder Coating Plants, Powder Coating Equipments, How to Start Powder Coating Business, Powder Coating Business Plan, Business Plan on Powder Coating, Start Powder Coating Business, Start High Profit Powder Coating Business, Starting Metal Polishing Business, Electroplating Business, Gold Plating Business, How to Start Metal Plating Business, Starting Zinc Plating Business, How to Start Electroplating Business, How to Start Metal Finishing Business, Starting Metal Polishing Business, Metal Finishing Industry, Business Plans for Metal Finishing, Zinc Plating Process, Zinc Plating Plant, Electroplating Plant for Acid Zinc, Electroplating Plant Equipment, Fixed Sequence Automatic Plating Plant, Trojan and Gem Type Automatic Plant, Vulcan Lattice Arm Type Automatic Plant, Titan Type Automatic Plant, Digit Pivoted Arm Type Automatic Plant, Straight-Through Type Automatic Plant, Methods of Transporter Control, Microprocessor and Computer Control, Semi-Automatic Plating Plant, Barrel Planting Plant, Suitability of Articles for Barrel Plating, Glydo/Glydette Barrel Plating Equipment, Calculation of Work Loads, Manual Planting Plant, Single Station Barrel Plating Units, Modular Plant and Specialised Equipment for Electronics Industry, Electroplating Equipment, Welded Steel Tanks, Plastic Tanks Reinforced with Glass Fibre, Tank Lining Materials, Glass Fibre (GRP) Tanks, Treatment of Rubber Linings, Ilex Grade Plastic Lined Tanks, Galvanised Steel Coils, Lead and Lead Alloy Coils, Titanium Coils, Metal Cased Heaters, Teflon Immersion Heaters, Silica Cased Heaters, Earthing of Electrically Heated Tanks, Electric Heating of Plastic or Plastic Lined Tanks, Lagging and Heat Conservation, Thermostatic Control Equipment, Jigs & Racks For Electroplating, Anodising and Other Surface Coatings, Removal of Insulated Coatings, Rectifier Installation and Maintenance, Single Phase Rectifier Units, Constant Voltage and Constant Current Control Controllers for Anodic Oxidation Processes, Current Interrupters and Periodic Reverse Units, Pre-Setting Ampere-Time Meters and Panels, Connecting Up Plating Equipment, Cleaning, Pickling and Dipping, Equipment for Hot Alkaline Cleaners, Cleaning of Zinc Base Alloy Die Castings, Cleaning of Zinc Base Alloy Die Casting, Anozyn, Equipment, Solution Composition, Solution Preparation, Operating Conditions, Plating on High Carbon Steel, Plating on Cast Iron and Malleable Castings, Plating on Stainless Steel, Nickel Chloride Strike for Stainless Steel, Nickel Sulphate Strike for Stainless Steel, Copper and Nickel Plating on Zinc Base Alloy Die-Castings, Standard Process Sequence for Electro-Plating on Aluminium and its Alloys, Electrolytic and Chemical Processes for Polishing of Metals, Aluminium Electro-Polishing Solution, Canning Non-Ferrous Electro-Polishing Solution, Copper Plating, Cyanide Copper Plating Processes, Zonax Copper Solution, Acid Copper Plating Processes, Gold Plating, Copper Fluoborate Bath, Standard Acid Copper Plating, Copper Pyrophosphate Plating Baths, Functional Chromium Plating, Decorative Black Chromium, Decorative Chromium Plating, Production Plating Conditions, Preparation of Plating Bath, Electroplating Solutions, Cadmium Electro-Plating, Adhesion and Surface Preparation, Bright Nickel Electro-Plating, Powder Coating of Aluminium, Chemical Colouring of Aluminium, Electroplating on Aluminium, Chemical Finishing of Aluminium, Aluminium Pre-Treatment, Calcium Modified Zinc Phosphate Processes, Heavy Zinc Phosphate Processes, Equipment for Phosphating, Immersion Phosphating Plant, Spray Phosphating Equipment, Treatment of High Tensile Steels, Phosphating Processes, Pre-Treatment Prior to Organic Coatings, Plating for Electronics, Plating of Plastics and Other Non-Metallic Materials, Production of Blue Chromate Coating, Passivation Processes for Zinc and Cadmium Electrodeposits, Treatment of Work After Plating, Cadmium Plating, Gold Plating (Gilding), Tin-Nickel Alloy Plating, Silver Plating, Brass Plating, Electroforming